Expand the accordion below to see our control panel design description , introduction and plannings
PLC Control Panel Manufacturer Malaysia
As plc control panel manufacturer or control panel manufacturer in Malaysia we integrate components such as transformers, power contactors, terminals, fuses, overload relays, of course the Programmable logic controller (PLC) unit and many more.
The PLC system controls all machines and factory equipment. You can say that the PLC is the “brain” of the entire installation. To get a good control is very important that all signals are connected correctly to each individual input and output. We as the control panel manufacturer in Malaysia will conduct a factory acceptance test in house before contacting the end user to come for their inspection. We understand that the PLC control panels are on the most important and efficient kinds of control panels that exist in any manufacturing or production line, as it is highly capable of giving higher output at lesser power consumption. As a reliable plc control panel manufacturer we will advise the suitable ingress protection rating for the enclosure of the control panel according to site requirements.
Under AS Automation Services Malaysia, we offers complete panel solutions for Automation and Control Systems right from designing, engineering, manufacturing to...
Our Product Range Includes:
PLC Control Panels
Remote I/O Panels
Safety Integrated Level (SIL) PLC Panels
IP Protection (IP 54, IP 55, IP 65, IP 66 Panels)
Optional Hazardous Area Protection (with Purging System)
MOC: Powder Coated CRCA Steel/ Stainless Steel SS 304/ SS 316/ SS 316L
Enclosure Make: CSE/ Rittal/ Hoffman/Eldon
Floor-Standing/Wall-Mounted/Skid-based Base Mounting Option
We provide FAT facilities at our premises using state-of-the-art testing equipment so that the complete automation project can be tested and simulated at one place before dispatch, to encounter minimum issues at the site during commissioning.
Custom Control Panels Malaysia
One Is Never Too Much – The Key is Lean Manufacturing A custom control panel is a purpose-built solution — individually engineered and made-to-order. Maybe it’s a unique one-off. Or maybe it’s the solution to a complex controls challenge where no two installations can be exactly alike.
The Industrial Controls Company’s flexible, cell-based fabrication and assembly process allow us to easily accommodate your one-of-a-kind project without the high overhead expense associated with rigid, “batch” manufacturing. The adaptability of our Lean Manufacturing approach creates efficiencies and savings we pass along to our customers. It’s a system especially well-suited to highly individualized one-off controls. We are also qualified to self-certify for UL and many other major standards, saving you the time and trouble of third-party certification.
Hands-on Attention, Industrial-Strength Expertise Our expertise extends across the disciplines of engineering and manufacturing both. The Industrial Controls Company has designed and built specialized custom control panels that range in complexity from single-hole, push-button stations to large multi-bay control panel cabinets and enclosures.
If you come to us with a design of your own, you’ll still profit by our perspective as engineers. We’ll review your schematics from the standpoint of compliance, cost-mitigation, manufacturing efficiency and overall design improvement, then share with you any recommendations. While your industrial control panel may be one-of-a-kind, the project management we provide is strictly industrial-grade. A certified project manager rides herd on your project, tracking any cost and schedule variances, making process adjustments as needed and making sure to keep you in the loop the entire time.
Our Experience is Your Assurance of Quality When it comes to quality, our standards, processes and metrics are among the most rigorous we know of. We subject our work to quality audits most shops wouldn’t even consider or understand. And, a detailed final quality checklist is enclosed with every control panel shipped — your assurance that we didn’t miss a thing.
The Industrial Controls Company is where your one-of-a-kind custom control panel can benefit from experience gained over decades of building control panels by the hundreds for some of the biggest names in industry. Because everything we’ve learned goes into everything we build.
Production Panels Malaysia
The Industrial Controls Company in Malaysia and Singapore believes in giving customers what they require, not just what they ask for.Our cell-based, lean-manufacturing approach focuses on engineering both the control panel itself and the manufacturing protocol used to produce it, all with the aim of maximizing efficient use of time, materials and effort — efficiencies we pass along in the form of cost-savings for our customers.
From Prototype to Production When a customer delivers schematics for a control panel, we submit your drawings to a careful review. If problems come to light, we don’t just inform you — we propose solutions. We also look for opportunities to help customers mitigate cost through smarter design.
The control panel manufacturing process itself begins with a prototype. A prototype isn’t just a one-off; it’s a design engineered for repeatability — one that can be produced at volume. For every production control panel, a customized build process is created. We document each step in the cell-based manufacturing protocol created for your project — from layout of the workstation to detailed photo documentation of the assembly procedure. Throughout production, Workwise ERP software is used to track and trace the real-time progress of each build, even down to the component level. A Quality-Driven Operation For prototype builders and assembly technicians, a critical part of the job is to keep open lines of communication with our design engineers. If technicians see a better way of doing something, we expect to hear about it. Even if it’s as simple as a smarter route for wiring, they know to let us know.
Systematic inspections are performed on every control panel, every step of the way. We utilize in-process quality check-points, so each successive station checks the previous station’s work. When your completed control panels ship, we also send along a copy of our final inspection checklist, so you can double-check our work.
We Measure Performance Performance data is charted weekly, giving our team frequent intervals for identifying best practices, collecting and sharing feedback, as well providing a forum for prompt issue-resolution. Quality issues identified by our inspectors are carefully tracked and prioritized on a Pareto chart. Top issues undergo a root cause analysis to accurately identify problems and assign solutions.
We track production efficiency and quality performance for each individual employee. And we post the rankings so everybody knows where they stand. This critical feedback also helps foster a healthy spirit of competition — every member of our workforce strives to come out as the company’s top performer. We track on-time delivery and subject any stragglers to analysis. Deliveries consistently average 96% on-time.
Keeping Up With Your Demand To dramatically shorten lead times and allow our clients to service their own customers on a just-in-time basis, production panels may be built to near-completion and warehoused on our premises.
For example, a customer may require a line of control panels whose designs share 90% of their configuration in common. We’ll assemble the shared 90% and inventory the near-complete control panels, adding the customized 10% and shipping the completed units as your need arises. Everybody Strives for Quality. We Strive for Perfection. There’s a reason people talk about the pursuit of quality. To achieve quality in your business and products, you need to go after it with everything you’ve got. This stubborn pursuit of exacting standards is what makes The Industrial Controls Company a standout in our industry.
We believe you’re buying more than a control panel from The Industrial Controls Company — you’re buying the pride, integrity and commitment we build into every panel we sell.